Zing® Test Elite

Zing® Test Elite

The Test Elite is an easy-to-operate portable system, Zing Test Elite performs helicopter rotor smoothing, engine performance checks, component balancing, vibration surveys and complex vibration component analysis.

  • Smoothes aircraft in accordance with existing maintenance manuals in as few flights as possible.
  • All data is collected at once and is processed as one unit resulting in a more accurate solution with fewer flights.
  • Saves time and money on measurement flights.
  • More accurate solution with fewer flights.
  • Easy to use on the line or in the field.
  • Affordable for both small and large fleet operators.

Download the product’s brochure Here

Portable Diagnostic and Rotor Smoothing System

 
The Test Elite is an easy-to-operate portable system, Zing Test Elite performs helicopter rotor smoothing, engine performance checks, component balancing, vibration surveys and complex vibration component analysis.
 
The Test Elite’ s easy-to-understand maintenance actions can be displayed on any PC, including the optional Panasonic Toughbook®, using the Zing Ware Personal Computer – Ground-Based® System (PC-GBS) software. The Test Elite can configure the Zing Test to each specific helicopter type, making it especially flexible and cost-effective for multi-platform and mixed helicopter and fixed-wing propeller operators.

Zing® Test Elite Characteristics

CHANNEL TYPE QTY COMMENT
Processors 1 533MHz Geode
Flash Memory 1 Compact Flash IDE 512Mbyte
RAM 1 256Mbyte SDRAM for GEODE Processor
Accelerometer Channels 20 1.5 to 96kHz Bandwidth (8 simultaneous)
Accelerometer Channels 2 Charge Mode Interface
Accelerometer Bias   ICP 4mAmp Current Source, 3 Wire, 4 Wire Velocimeter
Tachometer Channels 5 High Speed A/D based adaptive tachometer
General Purpose Analog or Discrete 20 General purpose analog/discrete interface samples rates up to 125k/sec
Blade Tracker 1 Configured for Zing Blade Tracker
RS-232/485 2 9600 to 115kBaud
Universal Serial Bus 1 1.1 compliant
Ethernet 2 10/100 BaseT

Technical Specifications

Dimensions 4.24″ x 8.12″ x 6.33″ (10.8 cm x 20. 6 cm x 16. 1 cm)
Weight DAU – 3. 25 lbs (1.47 Kg)
Temperature Range -40C to +71C
Input PowerPower 10-40Vdc a/c power , MIL-STD-704D 50 ms Power Loss Hold-Up
Consumption <18 W
Interconnection Standard military-type connectors
Environmental Qualification MIL-STD-810F & DO-160D
Built-in Self-Test Integrated into PC-GBS software application
EMI/RFI Qualification MIL-STD-810F , MIL-STD-461E, MIL-STD-704A/D, DO-160D
Wireless (802.11) Optional
Internal Storage 256MB/8GB (stores over 500+ flights)
Compatibility PC-compatible, RADS-A T/A V A
Digital Communication 2-RS232/422/485, 1-USB, 2-Ether net
Software DO-178B
Data Acquisition 2 or 3 wire Accelerometers with programmable sensitivity Universal Tracking Device

Visual Blade Tracker “Strobex 135M-12” P/N 8620


This Blade Tracker is used with V2K(+), Carry-On VXP and 8500C(+) to observe the Track & Lead/Lag of main rotors and also tail rotors of helicopters.


It requires “Tip Targets” on the blade tip which are usually part of the Application Kit for V2K(+), Carry-On VXP and 8500C(+).


Observed Track & Lead/Lag data are either recorded on a tracking record sheet or entered in the 8500C(+) “Smart Chart” to be respected in the calculated Track & Balance adjustments.

Optical Blade Tracker “FasTrak” P/N 11800-3


This Day/Night Blade Tracker is used with the 8500C(+), Carry-On VXP, On-Board VXP and VMS II for fast Track & Lead/Lag measurement of main rotors of helicopters within +/- 1 mm accuracy.


When used with Carry-On VXP the Track & Lead/Lag data are collected simultaneously while measuring the dynamic balance.


For use at night, a Retro Reflective self-adhesive tape is used at the trailing edge of the rotor blades to reflect the emitted IR light of the IR LCD ring below the cover glass.

Portable Printer “DPU-414-M”


This portable printer is used for V2K(+), Carry-On VXP VMS II and On-Board VXP to make printouts of rotor settings, measured data and rotor adjustments as well as predictions for the calculated adjustments.


This line printer makes it comfortable for the user, to get printouts at the aircraft, without the need of a PC Printer in an office.


Its rechargeable battery allows printing even without supply power from the aircraft. The rechargeable battery is charged via the Acquisition Unit of the Carry-On VXP.

Vibration Sensors


Velocimeter, P/N 7310 used for V2K(+), Carry-On VXP, 8500C(+),On-Board and VXP VMS II.


High Temp. Accelerometer used for vibration test and analysis on turbine engines.


Accelerometer 4177B, P/N 4109 used for the legacy VIBREX System with Balancer 177M-6.

Azimuth Sensors


Magnetic Pickup 3030A, P/N 5876 typically used as RPM and azimuth reference for dynamic balance measurement of main rotors, used with all “Zing®” Systems.


Photo Probe , P/N 10200-1 typically used as RPM and azimuth reference for dynamic balance measurement of tail rotors, drive shafts and blowers, with 8500C(+) and Carry-On VXP.


Photo Probe , P/N 12900 typically used as RPM and azimuth reference for dynamic balance measurement of tail rotors, drive shafts and blowers, with V2K(+)

Sensor Cables


Velocimeter Cables, P/N 11210-X available in different lengths, used for V2K(+), Carry-On VXP and 8500C(+).


Magnetic Pickup Cables, P/N 10808-X available in different lengths, used for V2K(+), Carry-On VXP and 8500C(+).


Photo Probe Cables, P/N 10185-X available in different lengths, used for V2K(+), Carry-On VXP and 8500C(+).

Azimuth Reflectors and Tip Targets


The Azimuth Reflectors Set P/N 10444 are the recommended self-adhesive retro reflective material for use with the Photocell P/N 12900 and the Photo Probe P/N 10200-1.


The Reflector Set P/N 3300 is applicable as Azimuth Reflectors for the Photo Probe P/N 10200-1 as well as for the Tip Targets 3428-2/-4.


The full selection of retro reflective material for use as Tip Targets with out bracket or as spare for Tip Targets is shown and described under “Details”.

Basic Sensor Brackets


The Brackets P/N 3382-1/A and P/N 3383-1/A are used for installation of Accelerometer 4177B, P/N 4109 and Velocimeter, P/N 7310.


The Photocell Bracket P/N 10423(-1) is used for installation of the Photo Probe , P/N 12900.


Aircraft specific Brackets for Accelerometer 4177B and Velocimeter 7310 are offered as part of Application Kits, if needed.

Application Kits


Application Accessory typically consists of Brackets for the installation of Magnetic Pickup with Interrupters, Brackets for the installation of the Photocell/Photo Probe, Azimuth Reflectors, Adapter Cables for DC-Power, Breakout Cables for hardwired aircrafts, aircraft specific Application Software and aircraft specific Application/User Guides, describing the proper equipment installation.


The required Application Accessory is quoted specifically for the various “Portable Systems” and aircraft/engine type.

Brackets and Interrupters


Brackets are used to install Vibration Sensors, Azimuth Sensors and also the Optical Tracker “FasTrak” on an aircraft type.


Interrupters are aircraft specific parts made of magnetic Stainless Steel which generates an RPM and azimuth reference when passing the Magnetic Pickup.


Brackets and Interrupters are available for many helicopter and fixed-wing aircrafts, as part of the Application Kit for “Zing® Test” Systems.

Adapter Cables


DC-Adapter Cables P/N 3140-X are used to provide 28 Volt DC Supply Power for the 8500C(+) and for Carry-On VXP as well as for the Strobex 135M-12 when used with V2K(+), to connect to existing receptacles in the aircraft.


Breakout Cables are used for aircrafts which have a partly or complete hardwiring for DC Supply power and sensors of the “Zing® Test” Systems.

Application Software


For Carry-On VXP “Advanced Smart Charts” are provided on a Compact Flash, available for many helicopter and turboprop aircraft types as well as for some turbofan engines.


The “Advanced Smart Charts” of the Carry-On VXP allow simple/quick data collection of Track & Balance of one or multiple regimes and calculate rotor adjustments for Track and/or Balance respecting current settings and rotor limits.


For 8500C(+) Chart Sets are provided in form of a 3.5” Floppy Disk, containing “Smart Charts” available for almost any helicopter and turboprop aircraft type as well as for some turbofan engines.

Precision Tab Tools (optional)


The fine trim tab adjustments calculated by the 8500C(+) or Carry-On VXP require accurate measurement and adjustments of Trim Tabs.


Precision Tab Tools are available for many different helicopter types from Honeywell, supplied with calibration plates and instructions and partly with a specific carrying case.

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